Lean Maintenance Two Day Course Agenda

  • History of Lean Maintenance
  • Techniques for continuous improvement including inputs to maintenance.
    • Looking at the inputs to maintenance for areas to make more efficient
    • Looking at the outputs to optimize the use of the resource
  • How Lean Maintenance is related to Lean Manufacturing?
    • Lean maintenance provides a Lean service to operations
    • Many of the tools can be brought over (types of observation, 8 losses, etc.)
  • How to see waste in your operation
  • The role of Lean Maintenance
    • Be Lean to survive global competition
    • Be Lean to be a preferred employer
    • Have faster reaction times to shifts in the marketplace
  • Lean TPM
    • What is it?
    • How can we take advantage of it?
    • Design Lean tasks
  • Lean Work Orders
    • Better machine histories
    • Training for mechanics, operations and planners
    • Examples of Lean and Fat work orders
    • Specific techniques to reduce fat from your use of work orders
  • How to use your CMMS in a Lean way
    • Take advantage of your data
    • Where to get data to support cost saving plans.
    • Exercise in developing a Lean CMMS protocol
  • Recreating your PM system to be Lean
    • Where is the waste in PM
    • Exercise in PM and Lean maintenance
  • Using technology for PdM inspection and for Lean Maintenance
  • How to plan and schedule maintenance jobs for Lean execution
    • Exercise in Lean Planning
  • Attack fat in the maintenance warehouse
    • Techniques to cut costs of acquisition
    • Techniques to cut costs of ownership
    • Exercise in Lean Inventory approaches
  • Is safety Lean?
  • The goal: a Lean worker
  • Brainstorming sessions specifically designed to uncover waste.
  • Where to focus initial attention
  • Use this Priority system to insure actionable projects.
  • Where to look for the 'low hanging fruit'.
  • Massive Lean Maintenance Project development
    • Groups set priority for each idea based on proprietary measures.
    • Groups develop list of projects in priority order
    • Forms are offered to help groups refine and write-up one idea
    • Rigorous formats are employed to insure projects are thought through, and different aspects are reviewed.
    • How to conduct a cost analysis on a money saving project.
    • How to get these projects done in the real world.
  • Assign management mentor that will provide:
    • Money that was budgeted,
    • Run interference,
    • Get supplies, help, faith, access to asset and resources, whatever else is needed
  • Present a Lean Project
  • How to write success stories. Pass stories on to management
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